Maintenance, Recalls and Technical Service Bulletins
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2,007 Saturn Relay 1 4dr Minivan (3.9L 6cyl 4A) Model Shown

2007 Saturn Relay 1 4dr Minivan (3.9L 6cyl 4A)

  1. STRUCTURE:BODY:DOOR
  2. LATCHES/LOCKS/LINKAGES:DOORS:LATCH
  3. ENGINE AND ENGINE COOLING:ENGINE
  4. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
  5. DIGITAL INSTRUMENT PANEL
  6. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
  7. STRUCTURE:BODY:DOOR
  8. STRUCTURE:BODY:DOOR
  9. STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS
  10. ENGINE AND ENGINE COOLING:ENGINE
  11. ENGINE AND ENGINE COOLING:COOLING SYSTEM
  12. POWER TRAIN:AUTOMATIC TRANSMISSION
  13. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
  14. POWER TRAIN:AUTOMATIC TRANSMISSION
  15. ENGINE AND ENGINE COOLING:ENGINE
  16. ELECTRICAL SYSTEM:WIRING
  17. SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
  18. STRUCTURE:BODY:DOOR
  19. STEERING
  20. SERVICE BRAKES, AIR:DISC:ROTOR
  21. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
  22. COMMUNICATIONS:HORN ASSEMBLY
  23. STEERING:ELECTRIC POWER ASSIST SYSTEM
  24. LATCHES/LOCKS/LINKAGES
  25. STRUCTURE:BODY:DOOR
  26. ELECTRICAL SYSTEM
  27. STRUCTURE:BODY:DOOR
  28. OTHER
  29. FUEL SYSTEM, GASOLINE
  30. EQUIPMENT:ELECTRICAL:AIR CONDITIONER
  31. POWER TRAIN:AUTOMATIC TRANSMISSION
  32. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
  33. STRUCTURE:BODY:DOOR
  34. EXTERIOR LIGHTING:HEADLIGHTS
  35. INTERIOR LIGHTING
  36. ENGINE AND ENGINE COOLING:ENGINE
  37. ENGINE AND ENGINE COOLING:ENGINE
  38. AIR BAGS
  39. POWER TRAIN:AUTOMATIC TRANSMISSION
  40. ENGINE AND ENGINE COOLING:ENGINE
  41. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Component Description:
1. STRUCTURE:BODY:DOOR
Bulletin Number: PIT-4855
Bulletin Date: May 2009
Vehicle: 2,007 Saturn Relay

Summary:
BUICK/CHEVROLET/PONTIAC/SATURN: POWER SLIDING DOOR DOES NOT POWER OR MANUAL UNLOCK. DIAGNOSTICS MAY REVEAL THAT SLIDING LOCK BUTTON ON INSIDE DOOR PANEL WILL NOT MOVE FROM LOCKED TO UNLOCKED POSITION. ( NHTSA ITEM NUMBER - 10030246 )

Component Description:
2. LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Bulletin Number: PIT-4855
Bulletin Date: May 2009
Vehicle: 2,007 Saturn Relay

Summary:
BUICK/CHEVROLET/PONTIAC/SATURN: POWER SLIDING DOOR DOES NOT POWER OR MANUAL UNLOCK. DIAGNOSTICS MAY REVEAL THAT SLIDING LOCK BUTTON ON INSIDE DOOR PANEL WILL NOT MOVE FROM LOCKED TO UNLOCKED POSITION. ( NHTSA ITEM NUMBER - 10030246 )

Component Description:
3. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: SB-07-06-04-
Bulletin Date: Nov 2008
Vehicle: 2,007 Saturn Relay

Summary:
GENERAL MOTORS: INTERMITTENT MIL/SES/ DTC P2138 WITH REDUCED ENGINE POWER (REPAIR INSTRUMENT PANEL (IP) TO BODY HARNESS CONNECTOR). 2005-08 GM PASSENGERS CARS/LIGHT DUTY TRUCKS (INCL. SATURNS). ( NHTSA ITEM NUMBER - 10028831 )

Component Description:
4. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
Bulletin Number: SB-07-06-04-
Bulletin Date: Nov 2008
Vehicle: 2,007 Saturn Relay

Summary:
GENERAL MOTORS: INTERMITTENT MIL/SES/ DTC P2138 WITH REDUCED ENGINE POWER (REPAIR INSTRUMENT PANEL (IP) TO BODY HARNESS CONNECTOR). 2005-08 GM PASSENGERS CARS/LIGHT DUTY TRUCKS (INCL. SATURNS). ( NHTSA ITEM NUMBER - 10028831 )

Component Description:
5. DIGITAL INSTRUMENT PANEL
Bulletin Number: SB-07-06-04-
Bulletin Date: Nov 2008
Vehicle: 2,007 Saturn Relay

Summary:
GENERAL MOTORS: INTERMITTENT MIL/SES/ DTC P2138 WITH REDUCED ENGINE POWER (REPAIR INSTRUMENT PANEL (IP) TO BODY HARNESS CONNECTOR). 2005-08 GM PASSENGERS CARS/LIGHT DUTY TRUCKS (INCL. SATURNS). ( NHTSA ITEM NUMBER - 10028831 )

Component Description:
6. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Bulletin Number: PIT-3046E
Bulletin Date: Aug 2008
Vehicle: 2,007 Saturn Relay

Summary:
GMC: FUEL GAUGE FLUCTUATION IN PARK OR NEUTRAL, CAUSING THE LOW FUEL LIGHT TO ILLUMINATE. ( NHTSA ITEM NUMBER - 10026704 )

Component Description:
7. STRUCTURE:BODY:DOOR
Bulletin Number: PIC4845
Bulletin Date: Jun 2008
Vehicle: 2,007 Saturn Relay

Summary:
PART RESTRICTION - POWER SLIDING DOOR ACTUATOR CONTROL MODULE ASSEMBLY. ( NHTSA ITEM NUMBER - 10025142 )

Component Description:
8. STRUCTURE:BODY:DOOR
Bulletin Number: PIT-4663
Bulletin Date: Jun 2008
Vehicle: 2,007 Saturn Relay

Summary:
GMC: POWER SLIDING DOOR ONLY OPENS FROM INSIDE/OUTSIDE DOOR HANDLE(S). NEITHER RIGHT/LEFT SLIDING DOOR WILL NOT OPEN FROM THE OVER HEAD CONSOLE SWITCH, B-PILLAR SWITCH, OR RKE KEY FOB. ( NHTSA ITEM NUMBER - 10026699 )

Component Description:
9. STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS
Bulletin Number: PIT-4663
Bulletin Date: Jun 2008
Vehicle: 2,007 Saturn Relay

Summary:
GMC: POWER SLIDING DOOR ONLY OPENS FROM INSIDE/OUTSIDE DOOR HANDLE(S). NEITHER RIGHT/LEFT SLIDING DOOR WILL NOT OPEN FROM THE OVER HEAD CONSOLE SWITCH, B-PILLAR SWITCH, OR RKE KEY FOB. ( NHTSA ITEM NUMBER - 10026699 )

Component Description:
10. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 07-06-02-006
Bulletin Date: May 2008
Vehicle: 2,007 Saturn Relay

Summary:
COOLANT LEAKING FROM ENGINE (REPLACE COOLANT CROSSOVER PIPE GASKETS). VEHICLES WITH 3.5L OR 3.9L ENGINE. ( NHTSA ITEM NUMBER - 10025683 )

Component Description:
11. ENGINE AND ENGINE COOLING:COOLING SYSTEM
Bulletin Number: 07-06-02-006
Bulletin Date: May 2008
Vehicle: 2,007 Saturn Relay

Summary:
COOLANT LEAKING FROM ENGINE (REPLACE COOLANT CROSSOVER PIPE GASKETS). VEHICLES WITH 3.5L OR 3.9L ENGINE. ( NHTSA ITEM NUMBER - 10025683 )

Component Description:
12. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 08-07-30-016
Bulletin Date: Apr 2008
Vehicle: 2,007 Saturn Relay

Summary:
DIAGNOSTIC INFORMATION ON MH1, MN8, MT1, M15 TRANSMISSION SLIPS, WILL NOT SHIFT OR MAY OVERHEAT, SES/MIL MAY BE ILLUMINATED, DTCS P0218, P0894 SET. ( NHTSA ITEM NUMBER - 10025421 )

Component Description:
13. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
Bulletin Number: 08-07-30-013
Bulletin Date: Mar 2008
Vehicle: 2,007 Saturn Relay

Summary:
HYDRA-MATIC 4T65-E (M15) AUTOMATIC TRANSMISSION HARSH SHIFT, SETS FALSE DTC P1811 (REPROGRAM TCM). ( NHTSA ITEM NUMBER - 10024792 )

Component Description:
14. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 080730002
Bulletin Date: Mar 2008
Vehicle: 2,007 Saturn Relay

Summary:
INFORMATIONAL ON 4T65-E MN7, M15 AND M76 FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTCS P0741, P0742, P0757, P842, HARSH SHIFTS OR SLIPS. ( NHTSA ITEM NUMBER - 10025065 )

Component Description:
15. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: PIP4331
Bulletin Date: Feb 2008
Vehicle: 2,007 Saturn Relay

Summary:
SERVICE ENGINE SOON LIGHT ILLUMINATED AND DTC P0011, P0016, P0300. EQUIPPED WITH 3.5L LZE, LZ4 (VIN CODES K, N) & 3.9L LZ9, LZ8, LGD ENGINE (VIN CODES 1, R, W). ( NHTSA ITEM NUMBER - 10024224 )

Component Description:
16. ELECTRICAL SYSTEM:WIRING
Bulletin Number: 4102
Bulletin Date: Dec 2007
Vehicle: 2,007 Saturn Relay

Summary:
CAM SENSOR DTC'S. ( NHTSA ITEM NUMBER - 10021397 )

Component Description:
17. SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
Bulletin Number: 3743
Bulletin Date: Dec 2007
Vehicle: 2,007 Saturn Relay

Summary:
VARIOUS ABS DTC'S AND INTERMITTENT CONCERNS. ( NHTSA ITEM NUMBER - 10023472 )

Component Description:
18. STRUCTURE:BODY:DOOR
Bulletin Number: 4690
Bulletin Date: Dec 2007
Vehicle: 2,007 Saturn Relay

Summary:
RATTLE FROM RIGHT SIDE POWER SLIDING DOOR. ( NHTSA ITEM NUMBER - 10023728 )

Component Description:
19. STEERING
Bulletin Number: 040232001
Bulletin Date: Aug 2007
Vehicle: 2,007 Saturn Relay

Summary:
RELEASE OF STEERING GEAR STUB SHAFT BEARING KIT FOR SERVICE. ( NHTSA ITEM NUMBER - 10012694 )

Component Description:
20. SERVICE BRAKES, AIR:DISC:ROTOR
Bulletin Number: 070523003
Bulletin Date: Aug 2007
Vehicle: 2,007 Saturn Relay

Summary:
PULSATION/VIBRATION WHEN APPLYING BRAKES (REPAIR ROTOR VARIATION AND INSTALL NEW FRONT BRAKE SHIELDS) ( NHTSA ITEM NUMBER - 10022957 )

Component Description:
21. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Bulletin Number: 070849013
Bulletin Date: Aug 2007
Vehicle: 2,007 Saturn Relay

Summary:
FUEL GAUGE READS EMPTY WHEN FUEL TANK IS FULL, LOW FUEL LIGHT COMES ON WHEN FUEL TANK IS FULL, DTC P0463 STORED (REPLACE FUEL LEVEL SENSOR). ( NHTSA ITEM NUMBER - 10022934 )

Component Description:
22. COMMUNICATIONS:HORN ASSEMBLY
Bulletin Number: 050854001
Bulletin Date: May 2007
Vehicle: 2,007 Saturn Relay

Summary:
HIGH EFFORT TO SOUND HORN, HORN ONLY SOUNDS WHEN CERTAIN SPOTS ARE PRESSED. ( NHTSA ITEM NUMBER - 10017499 )

Component Description:
23. STEERING:ELECTRIC POWER ASSIST SYSTEM
Bulletin Number: 070232003
Bulletin Date: May 2007
Vehicle: 2,007 Saturn Relay

Summary:
POWER STEERING CLUNK, KNOCK NOISE. ( NHTSA ITEM NUMBER - 10021821 )

Component Description:
24. LATCHES/LOCKS/LINKAGES
Bulletin Number: 0508110002
Bulletin Date: May 2007
Vehicle: 2,007 Saturn Relay

Summary:
BROKEN OVERHEAD STORAGE COMPARTMENT LATCH(ES) (REPLACE LATCH(ES). ( NHTSA ITEM NUMBER - 10015041 )

Component Description:
25. STRUCTURE:BODY:DOOR
Bulletin Number: 070864008
Bulletin Date: Apr 2007
Vehicle: 2,007 Saturn Relay

Summary:
POWER SLIDING DOOR INCREASED EFFORT WHILE OPENING. ( NHTSA ITEM NUMBER - 10022268 )

Component Description:
26. ELECTRICAL SYSTEM
Bulletin Number: 050603003
Bulletin Date: Apr 2007
Vehicle: 2,007 Saturn Relay

Summary:
HEADLIGHTS AND INTERIOR LIGHTS FLICKER. ( NHTSA ITEM NUMBER - 10014992 )

Component Description:
27. STRUCTURE:BODY:DOOR
Bulletin Number: 070864007
Bulletin Date: Mar 2007
Vehicle: 2,007 Saturn Relay

Summary:
GENERAL POWER SLIDING DOOR DIAGNOSIS/REPAIR PROCEDURES. ( NHTSA ITEM NUMBER - 10021456 )

Component Description:
28. OTHER
Bulletin Number: 030089033
Bulletin Date: Dec 2006
Vehicle: 2,007 Saturn Relay

Summary:
TRAILER, RECREATIONAL AND DISABLED VEHICLE TOWING INFORMATION. ( NHTSA ITEM NUMBER - 10021114 )

Component Description:
29. FUEL SYSTEM, GASOLINE
Bulletin Number: 060604010
Bulletin Date: Nov 2006
Vehicle: 2,007 Saturn Relay

Summary:
INFORMATION ON 3.5L, 3.9L, AND 5.3L E85 FUEL COMPATIBLE VEHICLES, WITH ALCOHOL CONTENT, SWITCHING BETWEEN GASOLINE AND E85 FUEL. ( NHTSA ITEM NUMBER - 10020808 )

Component Description:
30. EQUIPMENT:ELECTRICAL:AIR CONDITIONER
Bulletin Number: 4147
Bulletin Date: Oct 2006
Vehicle: 2,007 Saturn Relay

Summary:
AC BLOWS WARM OR IS INOPERATIVE. ( NHTSA ITEM NUMBER - 10021240 )

Component Description:
31. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 060730023
Bulletin Date: Sep 2006
Vehicle: 2,007 Saturn Relay

Summary:
4T65E TRANSMISSION 1-2 SHIFT SHUDDER AT LIGHT TO MODERATE ACCELERATION. REPLACE COMPLETE SECOND CLUTCH ASSEMBLY. ( NHTSA ITEM NUMBER - 10020766 )

Component Description:
32. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
Bulletin Number: 010845005
Bulletin Date: Sep 2006
Vehicle: 2,007 Saturn Relay

Summary:
HARD START, NO START, STALL, AND/OR FUEL GAUGE INOPERATIVE OR FLUCTUATES. ( NHTSA ITEM NUMBER - 627671 )

Component Description:
33. STRUCTURE:BODY:DOOR
Bulletin Number: 3532
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
SERVICE VME - POWER SLIDING DOOR ADJUSTMENT PROCEDURE. ( NHTSA ITEM NUMBER - 10016718 )

Component Description:
34. EXTERIOR LIGHTING:HEADLIGHTS
Bulletin Number: 4184
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
HEADLAMPS AND/OR INTERIOR LIGHTS FLICKER INTERMITTENTLY. ( NHTSA ITEM NUMBER - 10020755 )

Component Description:
35. INTERIOR LIGHTING
Bulletin Number: 4184
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
HEADLAMPS AND/OR INTERIOR LIGHTS FLICKER INTERMITTENTLY. ( NHTSA ITEM NUMBER - 10020755 )

Component Description:
36. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3657
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
HARSH SHIFT, NO POWER AND SES/MIL LIGHT ON WITH DTC P0742. ( NHTSA ITEM NUMBER - 10021001 )

Component Description:
37. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 4126
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
SEVERE ENGINE DAMAGE IN ONE CYLINDER. ( NHTSA ITEM NUMBER - 10021672 )

Component Description:
38. AIR BAGS
Bulletin Number: 3677
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
AIRBAG ON LIGHT (AOL) INDICATOR LOOSE OR PUSHED IN. TO INCLUDE 2006 SATURN ION. ( NHTSA ITEM NUMBER - 10016532 )

Component Description:
39. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 4133
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
TRANSMISSION SLIPS, WILL NOT SHIFT, SES LIGHT MAY BE ILLUMINATED. ( NHTSA ITEM NUMBER - 10022769 )

Component Description:
40. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 4196
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
CYLINDER HEAD GASKET REPLACEMENT. ( NHTSA ITEM NUMBER - 10022805 )

Component Description:
41. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Bulletin Number: 4607
Bulletin Date: Jan 2001
Vehicle: 2,007 Saturn Relay

Summary:
RUNNING OUT OF GAS WHILE PARKED WITH 1/4 TANK OR LESS WHEN DOWNWARD ON INCLINE. ( NHTSA ITEM NUMBER - 10023311 )

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